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Baitrunner 6500B tear down

Printed From: The Fishing Website
Category: Saltwater Fishing
Forum Name: Hints,Tips and How To's
Forum Description: Rigs, tackle, baits, angling techniques, tips and hints & your DIY projects here
URL: https://www.fishing.net.nz/forum/forum_posts.asp?TID=32894
Printed Date: 09 Jun 2026 at 3:01am


Topic: Baitrunner 6500B tear down
Posted By: Finatic
Subject: Baitrunner 6500B tear down
Date Posted: 24 Sep 2008 at 8:46am
Have spent the last couple of evenings completely stripping down my 6500B. Have used parts cleaner on everything and taken it right back. The inside workings were a real jigsaw puzzle, even with the schematics to work to. Replacing the 3 ball bearings as they are poked. The bearing on the main shaft was leaking rust and one of the bearings on the handle was good as rooted.

All in all, still in excellent condition for a reel that must be on 5 years old now.


Parts box


Main body completely de-gunked

.... I'm just hoping I can put her all back together again!


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What's the cheapest type of meat? Dear balls. They're under a buck.



Replies:
Posted By: Blue Asparagus
Date Posted: 24 Sep 2008 at 8:49am
YES I MUST DO MINE AT SOME STAGE.

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Ultimate GAME Fishing Adventures. Northland



Posted By: Rank Amateur
Date Posted: 24 Sep 2008 at 9:20am
So I can bring my stuff to your for maintenance now??

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Sĕnor Leh-mōn - The Marlin Liberator


Posted By: Finatic
Date Posted: 24 Sep 2008 at 9:36am
You might want to wait and see if this reel works after I put it back together

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What's the cheapest type of meat? Dear balls. They're under a buck.


Posted By: Finatic
Date Posted: 24 Sep 2008 at 3:18pm
Just bought 2 sets of replacement bearings. In case anyone else wishes to replace the bearings in their 6500B, you need one 9 x 20 x 6mm bearing for the spool shaft and two 9 x 17 x 14mm bearings for the handle shaft

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What's the cheapest type of meat? Dear balls. They're under a buck.


Posted By: Finatic
Date Posted: 25 Sep 2008 at 12:09am
She's back together. Dare I say she's probably running better than she was new.

Was a lot easier reassembling the reel than taking it apart. Relubing the parts would have been the most time consuming part of the exercise.


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What's the cheapest type of meat? Dear balls. They're under a buck.


Posted By: chovik
Date Posted: 26 Sep 2008 at 9:40pm
Well done...always a buzz to pull apart all those pieces and then re assemble and have it work a treat...


Posted By: Finatic
Date Posted: 01 Oct 2008 at 10:30pm
Certainly is working a treat after its op. Casting distance has increased due to oiling rather than greasing the bearings... of course bearings that actually roll helps the cause. 3500B is next to have surgery

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What's the cheapest type of meat? Dear balls. They're under a buck.


Posted By: Finatic
Date Posted: 12 Oct 2008 at 8:50pm
3500B is now fully broken down too. It's a slightly different beast with a few minor differences to the 6500B. Need another set of bearings for this reel too. These ARB bearings supposedly having awesome corrosion resistance is a load of crap!

Just about to crack open the TLD25.


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What's the cheapest type of meat? Dear balls. They're under a buck.


Posted By: Bungel_
Date Posted: 13 Oct 2008 at 12:50am
tld25 should be fun.. bet there is a heap of stuff you can do to that to make it better.

well done for giving it all a go, definatly a good skill to know- and great to have the confidence in your gear knowing you have cleaned it all up and its going to be working superbly! Thumbs%20Up


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here fishy, fishy fishy.....


Posted By: Finatic
Date Posted: 13 Oct 2008 at 8:45am
Have had the TLD25 apart before. Can't remember if it was this or my TLD25 that I had trouble getting that cooling shield off. That's the plate with the reverse thread.

Best thing was that after taking the 6500B apart, the 3500B only took about 30 mins for full strip down.

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What's the cheapest type of meat? Dear balls. They're under a buck.


Posted By: Finatic
Date Posted: 14 Oct 2008 at 8:52am
Rebuilt the reel last night and like the 6500B the 3500B is running smoother than it did brand new. Bought a Shimano Backbone 7' 4-8kg rod yesterday as I had sold the rod I originally had. They make a well balanced combo.

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What's the cheapest type of meat? Dear balls. They're under a buck.


Posted By: riga
Date Posted: 14 Oct 2008 at 9:19am
Nice work, I should give this a go at some stage, where did you get the schematics from, did you still have them from new? Would the ones of the shimano site still be the same or is it likely the design has changed a little over the years? I think my baitrunner must be close to 10years now and makes a few annoying noises, still got a smooth drag thou


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put a smile on your dial or you won't see me for a while


Posted By: Finatic
Date Posted: 14 Oct 2008 at 10:05am
Schematics were available on the Shimano website, but if what you're looking for isn't then a Google search will uncover them. Is yours a 6500A or a 6500B, Riga?

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What's the cheapest type of meat? Dear balls. They're under a buck.


Posted By: riga
Date Posted: 14 Oct 2008 at 10:36am
Not to sure Finatic, its back home in tga and I'm down here in dunnas, its pretty old though and I'm sure most of the paint has rubbed off the spool so could be hard to make that out, is the 6500A the earlier version? If it is I would imagine it is that one

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put a smile on your dial or you won't see me for a while


Posted By: Finatic
Date Posted: 14 Oct 2008 at 10:42am
Yeah, the A is the earlier version. I can't remember what the differences between the two are.

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What's the cheapest type of meat? Dear balls. They're under a buck.


Posted By: riga
Date Posted: 14 Oct 2008 at 10:46am
nothing wrong with giving it a go i reckon, not too sure what i'll find in their thou? if it all turns to custard it'll be into the shop haha

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put a smile on your dial or you won't see me for a while


Posted By: Finatic
Date Posted: 14 Oct 2008 at 11:53am
My 6500B's baitrunner drag system was clean, the 3500B was fully encrusted with salt, so obviously isn't as well sealed in that area as it's bigger cuzzy

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What's the cheapest type of meat? Dear balls. They're under a buck.


Posted By: riga
Date Posted: 14 Oct 2008 at 12:02pm
Cheers Finatic, will have to give it a go when I get home in a few weeks

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put a smile on your dial or you won't see me for a while


Posted By: Finatic
Date Posted: 15 Oct 2008 at 9:08am
TLD25 was simple to pull apart and work on. It was getting it back together that caused the dramas. Nothing major really but a pain undoing all 7 screws that hold the side plate in place. I had assembled it and found that the anti-reverse wasn't working. Took it apart again to check. You have to make sure the anti-reverse dog is in position correctly.

Now I just need to take the old line off and take her down to Just Fishin on the Shore to get her spooled with some new 24kg.

Reel no.3 ready to go... hmmm, which reel next?

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What's the cheapest type of meat? Dear balls. They're under a buck.


Posted By: ThomasW
Date Posted: 29 Oct 2008 at 8:37pm

Decided to have a look inside my 6500b Ermm , I basically only managed to undo 4 screws before being blocked by the baitrunner lever.... So I gave up. Then figured out I have broken the Baitrunner drag attachment Disapprove.

I then almost broke my daiwa emcast, and I also had a look at my Shimano Biomaster but could not put the bail spring back in... I think it is best for me not to look inside my reels Thumbs%20Up



Posted By: Finatic
Date Posted: 29 Oct 2008 at 8:50pm
I just levered my baitrunner lever off with a screwdriver. Make sure you've taken the small screw out of the right hand side first though

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What's the cheapest type of meat? Dear balls. They're under a buck.


Posted By: ThomasW
Date Posted: 29 Oct 2008 at 8:55pm
I tried to do that, then I had a mental image of snapping plastic flying across the room and a large crack forming in the frame. Might have another attempt at a later time. 


Posted By: Finatic
Date Posted: 29 Oct 2008 at 11:25pm
I reckon you'd need to hit that switch the wrong way with a hammer for it to snap. I think I had to spray a bit of Inox on it and leave it for a minute or two.

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What's the cheapest type of meat? Dear balls. They're under a buck.



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