Making Your Own Lures (Heads)
Printed From: The Fishing Website
Category: Saltwater Fishing
Forum Name: The Work-Up
Forum Description: Game fishing related topics here
URL: https://www.fishing.net.nz/forum/forum_posts.asp?TID=13690
Printed Date: 23 Jun 2026 at 10:17am
Topic: Making Your Own Lures (Heads)
Posted By: TM.
Subject: Making Your Own Lures (Heads)
Date Posted: 30 Mar 2006 at 8:16pm
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Ive decided I want to have a go at making my own lures....or more precisely the heads...sounds really satisfying when you catch a fish on something you made yourself..
can anybody tell me where to get the resins etc for making the moulds and heads and what they are called
I was once told that nu plex industries in AK is the place to go...I looked on their website and there is so much stuff I wouldnt know what to ask for....also can anybody give any good advise about how to do it or do you know a website with everything about making lure heads....im happy to buy skirts and experiment with coloures etc
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Replies:
Posted By: dustin
Date Posted: 30 Mar 2006 at 8:26pm
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TM - Just a quickie here. Jim Rizzuto's "Fishing Hawaii Style" Book 1 has everything you need to know about making resin lure heads. http://www.fishinghawaiioffshore.com">www.fishinghawaiioffshore.com. I definitely recommend this book, it will save you a lot of trouble and give you lots of ideas.
Just another idea but you can turn them out of hardwood and finish them with marine varnish, I've seen some cracking wood heads in the past. Very retro looking, especially when skirted with that naugahyde glitter vinyl stuff.
cheers - dustin
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Posted By: Kezza
Date Posted: 30 Mar 2006 at 8:27pm
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I have only ever made one 'myself' with careful instruction from a Ninja Master with a black belt with white tips in lure making...so can't offer to much real advice....but to say that extremely good ventilation is a must when mucking around with that crap!
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Posted By: TM.
Date Posted: 30 Mar 2006 at 8:52pm
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yeah ive heard you can get a good high off the stuff.....if you survive to talk about it
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Posted By: A C
Date Posted: 03 Apr 2006 at 7:40pm
Quote: Originally posted by Kezza on 30 March 2006I have only ever made one 'myself' with careful instruction from a Ninja Master with a black belt with white tips in lure making...so can't offer to much real advice....but to say that extremely good ventilation is a must when mucking around with that crap!
Was all to to with the half G of rum and vapours of a one ounce tube pie and nothing to do with the resin.......is what I heard anyway.
------------- Aye-Aye cloth eyes.
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Posted By: NZOG
Date Posted: 04 Apr 2006 at 8:43pm
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TM. i was in you shoes about 10 mth ago and now have a few molds for difernt heads and i also mold my own lead inserts for each head just for that veryashion in swiming style. I have given 3 lures too mates to use just to get the out there getting wet and im stockd to say all 3 have had fish on.I also came close to losing my verginity on 1 of my own lures but after a few short runs the marlin came back for the good old lumo sprocket I wasnt complaning trust me. I use a silicon compound to make the molds which you can get from a fiberglass shop its not chep about $100 per kg but is realy good to use. making the mold is the hard bit as once you have that right you can muck around with inserts and coulers till the cows come home. so go hard and good luck by next sesson you will be handing them out too your mates.
and do open the shed door!!!!!
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Posted By: thomastats
Date Posted: 04 Apr 2006 at 10:39pm
May issue of Marlin mag last year had a good write up on lure making, from moulding to making inserts.
Also some of fishing news and NZ fisherman had some articles way back in 94.
Shop around for the RTV as you can get It cheaper from the right places and there are a few types out there suitable for making the moulds.
I use norski clear cast resin which I buy in 2L tins and you get a lot of lures out of 2L.
Good luck
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Posted By: Peter da Squid
Date Posted: 04 Apr 2006 at 10:59pm
how does one go about ordering Dustins suggestion in NZ.
Which reputable bookstore in Aucks would be best to deal with??
up here in jaffa land, Nuplex in Avondale has all the ingredients for a tutu with lure heads(except for the teddy bear eyes and sexy laminates). The cheapest in price too.
------------- Good for Nuthin
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Posted By: Plonker
Date Posted: 04 Apr 2006 at 11:26pm
Wellsys in oz Bro $36.90 Au
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Posted By: thomastats
Date Posted: 05 Apr 2006 at 9:07am
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most craft shops have the eye's buttons etc etc as for the laminate shop around because I've seen prices from $25 to $70
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Posted By: Blue Asparagus
Date Posted: 05 Apr 2006 at 9:22am
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tell me what you need TM will get it all at trade....
now there are a few resins to use...some will leave bubbles in the head as there viscosity is high and wont alow the bubbles to escape.
some like the epoxy stuff take for ever and a day to go off.
the stuff they use in boat building [polyester] builds up tremendous heat and for a laugh we would see how long it would be b4 it started smoking.
the casting resin would be the go me thinks....
ventilation is a must but really your garage would be fine and dandy just dont poor or leave excess in a container and for gods sake watch the MEKP it is wicked stuff also wear those medical gloves and get a fair bit of acetone for clean up.
the moulds are made from that rubber stuff and for a template use you favorite heads, hey this was how it was done and why most heads are the same they are mostley copies of someone elses.
Now a hint PM stormbringer he makes his own and sent me a few to trial, i had no hits on them as i did not give them the run they deserved but my mate i lent one 2 dropped two fish on them so they work.
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Posted By: dustin
Date Posted: 05 Apr 2006 at 11:06am
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Clear casting resin is the one you want. Another way, apart from moulding with rubber moulds, if you have access to a lathe is to pour a cylinder of resin in a film can or similar bottle receptacle and then lathe it to shape. This allows you to get really imaginative with shape. It's a good idea to get familiar with how the different shapes of lures should run before going off and making your own. That way you will know if your home made plunger, or swimmer, straight runner or whatever... is behaving like the real thing.
cheers - dustin
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Posted By: Dohboy
Date Posted: 05 Apr 2006 at 3:52pm
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Does any one have a copy of the may issue marlin may we could take a photo copy of.
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Posted By: A C
Date Posted: 05 Apr 2006 at 4:53pm
Polyester casting resin ( un-waxed ) and catalyst from Nuplex on Rosebank Rd Avondale. Tell the geyser behind the counter what you want it for and he'll give you the right stuff.
Flexiwave silicone RTV and catalsyt from the same place.
Teddy bear eyes from any craft shop, but why not make your own from nicely coloured resin ? $.02c per eye
Prism tape of all description $5 per foot from Conaghans ( SP ) in Mt Eden.
Hydraulic tube pipe for the hole from ENZED hoses $1 per meter
Costs me about $3 to $4 per head with all the detail you'd want including any text inserted such as the boat or owners name.
------------- Aye-Aye cloth eyes.
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Posted By: TM.
Date Posted: 05 Apr 2006 at 6:55pm
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awesome guys......have you caught many on your own lures or are you still waiting........
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Posted By: TM.
Date Posted: 05 Apr 2006 at 6:58pm
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awesome guys.....do you NEED to put lead inserts in them.......doesnt look like the pakulas have them in them or are those eyes painted lead????
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Posted By: Rotowarriors
Date Posted: 05 Apr 2006 at 7:06pm
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Can we have diagrams and photos please
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Posted By: TM.
Date Posted: 05 Apr 2006 at 7:28pm
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another question......I was thinking of using a 2 litre icecream container and making about 4 different head shapes in one large mould....this should use less casting material and you could pour 4 heads at once in the one mould.....is this a good idea or are 4 different single moulds better for some reason.......
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Posted By: A C
Date Posted: 05 Apr 2006 at 7:48pm
The only problem I can forsee with 4 in 1 TM is that you may not get four great molds in one go, thats a lot of expensive RTV down the swanie. Trial and error I suppose.
I have a similar arrangement for casting eyes, I do twelve at once, black pupil first the when thats nice and tacky I pour silver coloured backing over the top to form a nice rounded eyeball with a flat back to attach to the insert.
You don't need inserts if you don't want them, but I make mine from resin in a mould, I have eight different insert moulds and I use the dregs from a head pour to make the inserts with, you can easily add a slug of lead in to an insert design or even make the whole insert cast out of lead, like making a fancy shaped sinker.
I think in my case the trick was making near perfect moulds, after a few attempts I got better at it, the rest is a labour of love. They seem to work ok and snagged a coupla fish over the years for me and a few others.
Sorry I can't do photo's or diagrams but Kezza has a couple of my lures that he may show for critisism on here if you like.
------------- Aye-Aye cloth eyes.
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Posted By: thomastats
Date Posted: 05 Apr 2006 at 8:09pm
I've never tried pouring 4 in one big mould, I pour 6 individual easy peesy..
I can't remember how many moulds I got from the 1kg RTV
I use the small cardboard milk cartons , some light weight plastic containers etc etc for moulds as they come away from the RtV easy.
Once the mould is made and left to set I pour water in and then pour that into a measurin jug ( glass one )and write down the amount of catalyst I will need depending on the time of year of course....summer = less and winter = more.
Too much in a small lure and they crack so If you had 4 different sized lures in one big mould some may set sooner than others or they may not set at all.....LOL....had that happen 1st time trying.
I probably get 16 heads or more I think from 2L of resin.
Once you have the moulds you only need to buy the resin.
Acetone helps clean out the jug to keep It nice and clean for the next pour.
I use a lot of dye's too, prisim tape, shell laminate.Even put small pompoms in the eyes and man do they look huge...
I made a copy of a JY501 and put 50 in the head for his 50th birthday.I have a photo of It but no web site and I don't know how to post pic's unless someone else wants to put It up PM me
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Posted By: dustin
Date Posted: 05 Apr 2006 at 8:39pm
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Pakulas do not have lead inserts. The suction from the concave face helps keep the lure stuck to the water. I would also think if you weigh down the head it can slow down the head shaking movement of a cup face lure which is part of their attraction to fish. But anything with a slant face, if you want to fish it in rough water, a lead insert helps. A slant face lure swims straighter and more cleanly through the water. The exact weight depends on how rough it's going to be. Although you do have some longer heads like plungers that fish quite well in moderate conditions even with no weight.
TM - I would make each mould separately. It's easier to work with them that way.
My stuff has done well for myself and friends, I don't want to toot my horn but let's just say I'm normally very confident fishing with my stuff, once it is tuned right anyway because I do still occasionally turn out a duff one that won't run correctly, that's the nature of hand production I guess. I normally run just one or two of mine in a four or five lure spread. That way you can get some kind of comparison how the lures are working.
cheers - dustin
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Posted By: Blue Asparagus
Date Posted: 05 Apr 2006 at 8:41pm
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yeah dustin send me a peanut ay, seems to do the bizzo.
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Posted By: NZOG
Date Posted: 06 Apr 2006 at 4:40pm
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how do you boys wright the names etc in the bottomof the lure ????
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Posted By: Dohboy
Date Posted: 06 Apr 2006 at 7:42pm
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Any ideas on how to make a limo head?
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Posted By: dustin
Date Posted: 06 Apr 2006 at 7:42pm
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I would really like to find a black marker pen that allows me to write custom stuff on the bottom edge of the insert. But all the ones I've tried the ink disappears once the resin is poured. Any recommendations?
cheers - dustin
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Posted By: thomastats
Date Posted: 06 Apr 2006 at 8:15pm
.....I made a copy of a JY501 and put 50 in the head for his 50th birthday."
is supposed to read.. for a mates 50th birthday.
a label maker should do the trick and perspec works fine for inserts too.
lumo head....no never tried that....yet
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Posted By: Dohboy
Date Posted: 06 Apr 2006 at 8:27pm
Quote: Originally posted by dustin on 06 April 2006
I would really like to find a black marker pen that allows me to write custom stuff on the bottom edge of the insert. But all the ones I've tried the ink disappears once the resin is poured. Any recommendations? cheers - dustin
Dustin try a graphic store and get some rub on letters they come in different fonts, colours and sizes, I use them to label the rods i build.
Dean
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Posted By: dustin
Date Posted: 06 Apr 2006 at 9:28pm
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Yeah, I know about those, but what I really want is to be able to write something personally for the custom touch. But thanks anyway mate..
Saturday one of my mates fishing Madeira had 2 hookups on a mini-peanut lure I made for him and released one white marlin about 65 lbs. It's a tiny little jet black head which I often use to dump excess resin from big lures. It fits a 6 1/2" skirt, ideally a thin "featherlite" like a Yamasheeta or Korean skirt, you can even skirt it with a 5 3/4" and most NZ guys would probably consider it just a skippy lure but this sort of thing is real effective on mahi, white marlin and spearfish.
cheers - Dustin
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Posted By: Dohboy
Date Posted: 06 Apr 2006 at 9:54pm
Dustin what about putting clear cellotape over the black marker as that would protect it
Dean
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Posted By: A C
Date Posted: 07 Apr 2006 at 8:13am
You're on to it Dean.
Dustin, Deans idea does work, I was baffled at some stage by the same problem. Other than that you can get label makers these days with some really flash font's.
The best way I found to get my ( or your ) hand writing in to a lure head for a real custom job was to write the inscription or half a dozen different ones for later use and go to a graphics shop, especially one that specialises in decals for shop windows and custom vehicles etc, they'll scan it and produce it as many times as you want on clear sticky backed vinyl..........looks groovy, they can increase or decrease the font size or even space it out more whilst still reproducing your personal style of hand writing.
It cost me $100 including the meter long decals I had fitted to the boat.
Lovely jubly.
------------- Aye-Aye cloth eyes.
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Posted By: dustin
Date Posted: 07 Apr 2006 at 8:32pm
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Great stuff guys, thanks for that idea, I'll try it out this weekend. I was a little worried about resin leaking under the sellotape but it seems to work so we'll see how it goes.
cheers - Dustin
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Posted By: A C
Date Posted: 09 Apr 2006 at 9:49am
Use the clear 3M thick tape Dustin as bog standard sellotape may dissolve, it will if you use any acetone in the mix as a retarding agent.
------------- Aye-Aye cloth eyes.
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Posted By: Stefan
Date Posted: 11 Apr 2006 at 3:49am
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I've been looking at how to make my own heads for awhile now and this is awesome stuff! But I have to say I'm gonna try shaping some out of wood. May not look as good but me thinks I could get creative with some of the shaping a lot easier that way. Does anyone else do this?
Cheers Stefan
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Posted By: dustin
Date Posted: 16 Apr 2006 at 10:53am
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This used to be the way lures were made before plastics. Poke around Peter Goadby's "Big Fish and Blue Water" and you can see old Hawaiian wooden heads with assorted skirting materials including rubber from tyre inner tubes, vinyl seat cover material and feathers.
Wood is a relatively light material so you'll need to consider shapes and skirting that will hold the water well. Cup faces should be good and so should lures with a flatter or blunt face. A longer head (super plunger style) also helps stability. If you give the lure a more aggressive cut you may need to use heavier skirts, hooks, leader etc to keep it tracking properly in the water. I don't see why a lure head lathe turned from good heavy hardwood and given a good marine varnish finish shouldn't look and perform well.
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Posted By: Stefan
Date Posted: 17 Apr 2006 at 7:58am
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Cheers Dustin thats just the sorta stuff I need to know. Am looking for a lathe at the moment can't wait to start having a go!
Stefan
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Posted By: Peter Pakula
Date Posted: 19 Apr 2006 at 12:59pm
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I did a Rex Hunt segment early in his career on how we made Pakula lures. It was all shown in detail. I don't have a copy and can't get one since there was a partnership split. But if somjeone has a copy of early Rex Hunt stuff they may just have a copy.
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Posted By: thomastats
Date Posted: 20 Apr 2006 at 8:18pm
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can you remember the name of the video??
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Posted By: Peter Pakula
Date Posted: 21 Apr 2006 at 9:57pm
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i don't think tv shows have episode names.
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Posted By: Peter Pakula
Date Posted: 24 Apr 2006 at 12:32pm
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Do you think that many people would be interested in a 'how to make lures' article in Bluewater?
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Posted By: Mark Edwards
Date Posted: 24 Apr 2006 at 12:43pm
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Peter...Im sure there would be interest, I for one would be and Im sure most others on the website would be interested..
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Posted By: Stefan
Date Posted: 24 Apr 2006 at 1:33pm
Posted By: Rotowarriors
Date Posted: 24 Apr 2006 at 9:43pm
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I'm picking thousands would be interested. Probably 1 in every 2 game fishin kiwi's
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Posted By: thomastats
Date Posted: 24 Apr 2006 at 10:48pm
I never miss an issue.It's a great mag...close to home too.
An article on lure making in blue water would be great.
The last aricle I read was in the may 05 issue of marlin mag.
Craig arfman did a very informative series in NZ fisherman in 93.Doud Taylor did another in 95 and Alan Jorion in NZ fishing news in 95.Bill Hall has also done a couple.....
"man you collect some junk" the wife says......YEAH RIGHT!
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Posted By: Dohboy
Date Posted: 30 Apr 2006 at 10:59am
Quote: Originally posted by Peter Pakula on 24 April 2006
Do you think that many people would be interested in a 'how to make lures' article in Bluewater?
Peter could it be a article on why lues are designed the why they are ie. flat faced v curved .
I plan to copy a couple of lures first, just to get it right and then design my own and need that imfo before i start.
Any one can copy a lure that is already out there . So the more imfo we get the better off we will all be.
Dean
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Posted By: Stormbringer
Date Posted: 30 Apr 2006 at 11:52am
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ok guys here is my very first attempt at making a lure head (a little too much pigment dye )

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Posted By: A C
Date Posted: 30 Apr 2006 at 11:56am
Nothing wrong with that, It'll work fine.
------------- Aye-Aye cloth eyes.
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Posted By: Dohboy
Date Posted: 30 Apr 2006 at 12:51pm
Looks good SB
Only 8 months and you can try it out
Dean
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Posted By: Peter Pakula
Date Posted: 30 Apr 2006 at 5:56pm
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The cosmetics are the last thing to concern yourself with. If you want to learn about lures, grab the ones you have that havn't caught anything and work on them with a hacksaw, file and sandpaper and watch the difference as you modify existing heads slightly.
Then if you are observant you'll realise what sharp, blunt edges do and what different angles do, different cup depths and curves all matter.
You'll learn more doing that than starting from scratch moulding stuff to look pretty.
You should also try and view your lures underwater. Trolling camera is great, but a swimming pool will do.
Just don't catch anyone onj thye hooks.
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Posted By: mangre
Date Posted: 30 Apr 2006 at 7:03pm
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Hi Peter
I found an old hard head smoking joe made by you a couple of years ago in a lure sale, have also got the new soft head model,
Blue marlin climb all over the old model, Why the change? you probably been asked this a million times.
also a question for roddy, I read somewhere that you modified a zuker 5.5 by giving the nose some angle, there a great lure, but man I can't get anything to stick, but it pulls fish up, purple and black one looks shameless half the skirt missing bill scratches, mako teeth marks, big tuna teeth marks, but its never brought a fish to the boat.
mangre.
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Posted By: dustin
Date Posted: 01 May 2006 at 5:58am
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Be very careful taking the knife to lures, if you don't know what you're doing you can screw them up royally. Most lures aboard private vessels that never catch fish isn't down to the lure being bad but insufficient water time and possibly rigging and fishing (aka user-related) issues. IMO the best way to learn about lures is to get really familiar with each of the well known shapes like flat face, cupped face, bullet, plunger, tube, etc and get to know what each is going to do in the water and how it should be fishing when rigged and running correctly. Then, when you put your own facsimiles in the water, you have some idea what they should look like in the water and how they should fish. Yes, Peter is right, don't worry about the cosmetics, all fish care about is how the lure swims, not how shiny it is, how pretty the inserts are nor even the name inside. Concentrate on doing the simple things right like getting the leader hole centered, or if you are using a lure with lead weight, getting the balance and position of the lead keel just right. As you make more lures you'll come up with all sorts of different ideas and make them prettier and prettier.
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Posted By: Peter Pakula
Date Posted: 01 May 2006 at 9:16am
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Actually Dustin, fish do kinda care about some of those things. How about we go through this one step at a time.
Where did you get the idea that leader holes should be centered? (Don't answer that) especially on a sliced head, where is the center? Center of tube diam or centre of face. They are not the same thing unless you have a 45degree cut which no one uses any more.
Mangre, Basically the newer ones swam better than the older ones and we could take advantage of custom sized skirts which enabled us to make heads that suited available sizes in 7691s hooks better. You'lol actually find by comapring heads that models actually changed shpe, evolved regularly, at least once a year, just people noticed when we changed materials, and i think i told them. ie there wre 11 beer barrels around 12 sprockets over the years etc. I still design lures and there are quite a few out there under various names. But there will be some major changes to lures over the next few years. I doubt you'll be using the lures you're using now in 5 or 6 years.
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Posted By: Blue Asparagus
Date Posted: 01 May 2006 at 10:33am
i tried a few of storm bringers lures, they looked awesome with there camo style skirt although i had no hits on them a mate on the boat VOI was given one to use, it was the green headed one storm any ways i dont think he will part with it. was run on long rigger short rigger hell any where and it raised em no worries he dropped a few on it as they failed to stick but it is run all the time now. great lure storm do you have a pic????? you can post.
------------- Ultimate GAME Fishing Adventures. Northland
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Posted By: dustin
Date Posted: 01 May 2006 at 10:34am
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I did some heads with the leader hole out of center at the back and found they would spin or swim off to one side. Some baits like scoop face kona heads aka conventionals the lure is designed to have the leader enter the face at an offset, but the center of a slant face lure intended to have a centered leader hole, like a tube, to me, is to look at the lure face-on and see the hole right in the center. Maybe a cupped face lure is less sensitive (I've seen some Pakulas where the leader tube was out of center at the back), but in a slant face lure I do try hard to get the leader tube centered where it comes out the back. Doesn't matter if the lure is run without hooks, I suppose, but if the leader hole is skewed out of center the hook rig will probably end up off to one side, especially if a stiff rig is used, and rudder the lure to one side or make it spin. I've had the same thing happen when lure skirts were off to one side and remember once fishing a copy of a Hooker Rudy (a medium-large tube sort of thing) that I simply couldn't understand why it kept creeping ever so slightly to the left. I was certain it was some fault with the skirting or the head (and very embarrassed because I had made the head, skirted and rigged it up), until the client noticed that the hook had been bent very slightly off to one side, probably having had some pressure exerted on it on the wire. Changed the hook and voila, the lure tracked like a champ. Having seen the hook point in an 11/0 being bent something like one degree to the side have an effect on the straight tracking of a lure gives me extra incentive to get the leader hole straight and true.
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Posted By: Peter Pakula
Date Posted: 01 May 2006 at 12:02pm
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Yes Dustin but do you put the center at the center of the tube or the center of the face?
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Posted By: mangre
Date Posted: 01 May 2006 at 1:05pm
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Dustin
I think I have one of your lures, very similer looking to a 501, it feels oval around it, not cilindrical if you know what I mean.
These slight changes make a lure?
mangre
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Posted By: Peter Pakula
Date Posted: 01 May 2006 at 1:28pm
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Mangre, none of the original sliced heads were round. They were all oval. The reason, as I'm trying to hint to Dustin, is that to make the face of a lure centered you need to work on the ellipse of that face to get it to do what you want it to. In a 20 degree straight slice with centered tube hole you actually end up with 20% or so more area below the tube. By adjusting hole position, once again none of the original lures had a center hole, and sides of the lure you could vary action and resulting action and depth considerably.
One of the ways a customer would pick a lure was by rolling the head on a flat table. (no lures in the old days were sold with skirts) Many assumed that that was to see how the lure was balanced, however the opposite is actually true. Although you want the head to sit straight, it shouldn't have a major center of balance, it should just verge on the balance and roll easily. There are countless versions, however very few offer great action, ease of use and great hook-up rates, all of which are part of the design process.
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Posted By: mangre
Date Posted: 01 May 2006 at 2:08pm
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Hi Peter
That is most interesting, so your saying that a cut face lure, must be re centered after the cut has been made(on the lure face), on this lure it is dead center on the face, vertical, but slightly off centre horizontly, is this what you mean by just of balance, and would the same apply to a none oval shaped lure. EXCUSE MY IGNORANCE & SPELLING.
Mangre.
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Posted By: dustin
Date Posted: 02 May 2006 at 12:00am
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All this is starting to go beyond this simple home maker. All I know is that when I chuck up a lure leader tube for all the slant face lures that I do, I want the lure to spin absolutely straight and true. No wonking around, whacking my knuckles, I want to see that lure spinning nice and true. That's what centeredness means for me. The exit leader hole I try and keep center for the reasons I already mentioned. The position of the front leader tube I can't do anything about. I use the position of the original lure head and mould a channel into the mould to take the leader tube I'm going to be using in the casting. I realize some guys do experiment with different leader hole entry positions but I'm not really one of them. I just concentrate on getting my lures exact and straight. I know what I want the lures to look like in the water. If I wish to vary action and depth I'll choose a different lure shape and weight instead, or maybe skirting.
Peter, if I'm not wrong the tube or straight runner lures which are probably the oldest slant face design of all WERE perfectly round in cross-section. Weren't they? After all they were moulded from cylindrical bar glasses or cut from round cross-section chrome pipe with a wooden dowel stuffed into them.
cheers - Dustin
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Posted By: Peter Pakula
Date Posted: 02 May 2006 at 12:50am
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Dustin, none of the old lures I have are round. I had one of the pipe ones with wood insert, not chrome though it was made from a small artillery shell. It was also shaped on the sides, sadly I gave it away quite a while ago.
Dustin, I'm only passing on what I was taught in Kona, right from the beginning of understanding sliced heads. I'm not saying for a second that you don't know what you're doing, nor am I inferring anything about modern lures or their craft. There are not many willing to pass on this sort of info, though guys like Jimmy and Rusty Unger, Marlin Parker, Rope Nelson and 'Red' Butler, who has been stuffing around with lure makers almost since it began giving me a collection of some 200 lures including the ones from The Blue Hawaii which was Lee Marvins boat, Don Fujiwarra (old Yamas) were all willing to share their info, and one who is hardly known, Cpt Jack Ross, one who should be considered very high up, at least was by all those above was Tommy Futa through Roy at Charlies and there was also the Old Llanes, father of a great lure maker 'Bomboy' and the three generations of Issacs.
If you go to the trouble of asking politely, people will generally be happy to pass on information. Most of the above are not famous for making lures or designing them, but all were passionate about the craft. I was certainly and still am very appreciative of their time and information and most of all, their passion.
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Posted By: dustin
Date Posted: 02 May 2006 at 3:44am
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Peter I'm happy to admit I have no idea what I'm doing! I'm not a lure designer or anything so cerebral. Peter although I'm interested in lure history and lure design and respect all successful lure designers including yourself, my own personal interest is in moulding baits and fishing them, not lure designing. Peter although I'm interested in lure history and lure design and respect all successful lure designers including yourself, my own personal interest is in moulding baits and fishing them, not lure designing. I certainly do agree that if you alter the sides of the lure and alter the position of the leader tube you are going to change the way the lure works (although I must admit I didn't realize that ALL of the old time slant face lures including tubes had shaped sides - but as you point out, today's more cylindrical cross-section lures catch fish effectively, probably better than yesterday's). It's just not one of these things that I concentrate on. I haven't reached that level yet. I just find a lure that works for me, normally one with loads of big bill marks, then try and replicate how it works in the water as closely as possible. Occasionally if the lure proves too light for the boat, sea conditions and trolling speed I'm working with, I'll add a bit more weight to hold it better in the water. I may reshape the tail piece to fit different skirts better. That's the limit of my tinkering with lures.
Peter of course I and everyone here appreciates the history and perspective on lure design that you have so unselfishly provided. What I am trying to tell Stormbringer and any other beginner lure moulders out there is get the basics of lure replication down right; work on getting the stuff that comes out of your mould swimming as closely to the original as possible. Become as familiar with the originals as possible. Then you have a good knowledge base to start to tinker with lure shapes, leader hole positions etc, if you decide to get into that. In other words, get to my level first before starting to think about getting to Peter's.
cheers - dustin
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Posted By: Stormbringer
Date Posted: 02 May 2006 at 6:26pm
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all this great advice floating around is awsome especially Peter & dustin got to see :)
ok Here is my second attempt it still needs finishing and buffing but i think they are getting there, i can see alot of water testing coming up over winter 

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Posted By: Dohboy
Date Posted: 02 May 2006 at 7:52pm
Is it your own design storm or a copy?
Dean
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Posted By: Stormbringer
Date Posted: 02 May 2006 at 8:37pm
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own design just got to lathe the skirt collars
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Posted By: Peter Pakula
Date Posted: 03 May 2006 at 3:19pm
Guess you've got a bit more work to do
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Posted By: Stormbringer
Date Posted: 03 May 2006 at 6:34pm
Posted By: Kezza
Date Posted: 03 May 2006 at 7:00pm
good stuff Leigh...chuck a couple of "flying fish" skirts on that and way ya go! 
------------- http://www.legasea.co.nz" rel="nofollow">
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Posted By: Dohboy
Date Posted: 03 May 2006 at 8:55pm
Looking good storm.
What sort of lathe do you have? Pic?
Dean
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Posted By: Stefan
Date Posted: 04 May 2006 at 7:57pm
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Thats awesome you should be well stoked!
Stef
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Posted By: Stormbringer
Date Posted: 27 May 2006 at 7:40pm
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an update! here is the 2 latest creations ready to test out :) both are cup faced

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Posted By: dustin
Date Posted: 27 May 2006 at 10:49pm
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Damn, they almost look like Andromedas... Next time mate try a slice of lead on the bottom half of the lure and don't cup the face, just take a belt sander with a fine belt ... maybe 280 grit and put a very slight angle on the face - say just 2-3 degrees - and see how it goes!
For the cup face ones I might try a deeper cup... I think the deeper the cup the more head shake you might get? Also mate - you could try facing your insert the other way so you have the big end facing forward instead, and lathe the tail piece on the smaller end? Put a cup face on the big end and that would give you a nice reverse taper lure similar to a Moldcraft Chugger or Pakula Beer Barrel.
cheers - dustin
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Posted By: Alan L
Date Posted: 11 Apr 2021 at 12:44pm
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Can anyone share how they polish the resin heads. I have been using lathe and soft rag and Brasso - but they don't come out totally clear. Look OK in the water - but slightly cloudy when dry. Wouldn't sell many if they were on the shelf. Some I don't have to polish - come out perfect - plastic molds. But latex moulds leave them needing a polish. Alan
------------- Legasea Legend member
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Posted By: Tzer
Date Posted: 11 Apr 2021 at 1:42pm
Alan L wrote:
Can anyone share how they polish the resin heads. I have been using lathe and soft rag and Brasso - but they don't come out totally clear. Look OK in the water - but slightly cloudy when dry. Wouldn't sell many if they were on the shelf. Some I don't have to polish - come out perfect - plastic molds. But latex moulds leave them needing a polish. Alan
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Alan, use wet & dry sand paper. Start with about 220 grit and work you way up to about 600 grit, finish with 1200 grit & brasso before using soft cloth. Works for me
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Posted By: waynorth
Date Posted: 11 Apr 2021 at 1:57pm
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You were lucky. Used to dream of having lathe. My lures were all cast in home made silicone rubber moulds, and wet polished on an orbital sander held upside down in a vice. Wet & dry paper - starting with 280 (?) grit, then progressing to 600 then 1200 then a final polish with brasso & a rag stretched over the sander plate.
I would rinse the paste off the lure in water regularly to monitor progress, & change out the paper several times as it lost sharpness & clogged up. Rags under the sanding plate kept drips from the electrics below.
This was using casting resins & moulding silicone available 20 odd years ago - the heads all came out sticky with partially-cured resin, hence the progression through various grades of wet & dry.
Sounds like modern resins may come out much cleaner if you are going straight to Brasso Alan - I've never tried plastic moulds.
------------- treat fish like fish
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Posted By: Alan L
Date Posted: 11 Apr 2021 at 3:58pm
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Thanks guys. I suspect my 'rubber/latex' moulds may in fact be silicone. Not sure . Have to check. But they need polishing. But looks like I have to go back a few steps. Thanks will try that. Just made a few more. The ones I cast in plastic don't need touching. These ones are straight out of the mould. Clear resin (Allnex) is what I use - recommended on one of the lure making threads here. Alan 
------------- Legasea Legend member
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Posted By: Alan L
Date Posted: 04 May 2021 at 2:29pm
OK guys - where am I going wrong here? I still cannot polish theseheads. The lower one I have cleaned up some surface imperfections in the lathe, then 600 followed by 1200 paper (wet). I haven't run brasso on this one yet, but it made no difference to a previous one. With this still cloudy finish do I persevere more with 1200 or go back a step and more 600. By the time I get a 1200 finish I am thinking it should be near good enough? So I am thinking I need more work with 600? What should it look like after finished with 600?The upper one is as they come out of the mould. You could think I should just leave them - I seem to make them worse trying to clean them up. Thanks Alan 
------------- Legasea Legend member
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Posted By: waynorth
Date Posted: 04 May 2021 at 5:01pm
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When mine came out of the mold they would be fairly clear and shiny but sticky. When I sanded them with the 280 they would go cloudy - I persisted until the surface was uniform, with all lumps & hollows removed. The insert could hardly be seen at this point. As I moved up through the 600/1200/brasso they would lose the cloudiness and become clear again. The 280 did most of the work, and clogged up pretty quickly - I might use a full sheet (3 strips cut to the size of the sander plate) or even 2 sheets if the lure was particularly sticky. Moving on to the finer grades too early just clogged them up.
Those lures from the plastic molds look amazing for straight out of the mold. If they aren't sticky, they look ready for 1200 or even straight to brasso. The one on the left in the latest pics look similar to mine as they came out of the mold. I would guess that turning them on the lathe would do the job of the 280.
Are you sure the resin has cured properly ? Its the uncured resin on the outside you have to get rid of to get a shiny surface - stay with the lathe/280 grit until you can't scratch the surface with a fingernail. Maybe a drop more catalyst in the next batch (not too much though, especially with the bigger ones that can react too quickly and get hot & split). If you just can't get past the soft outer surface, maybe a smear with catalyst alone might harden them up.
Or try leaving them for a couple of days to complete curing before polishing. My Nuplex resin would cure itself after a year or so in the tin. I considered making a giant teaser from an almost full 3 litre tin that went 'off' once, but I couldn't think of a way to skirt it that wouldn't look stupid, and it would probably have taken a knot off my trolling speed too.
------------- treat fish like fish
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Posted By: Alan L
Date Posted: 04 May 2021 at 6:28pm
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Thanks for the info. Yes the sticky finish is an issue. I just pulled some a few days ago - from the mould. They are still sticky. These ones I am trying to clean up are 2-3 weeks out. Funny you mention the tin - I just chucked out a tin with about one litre still in it. I threw some catalyst in first. I will go back a step and try 280 then see if I make some progress. your suggestion of some catalyst is worth a go - but I haven't heard that one before. But it may be they are just not set hard enough yet. I could try wiping some over them. I will try the 280 first. These are small lures (smallest I make) - size of little finger. But have landed YF around 40 kg, and mahi and skippies. Thanks Alan
------------- Legasea Legend member
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Posted By: salty69
Date Posted: 04 May 2021 at 7:24pm
My 5 cents of input for what its worth.
I used the Nuplex resin and catalyst. Very true about over doing the catalyst and the heads splitting.
To avoid the stickiness avoid using cold or damp areas. Quite often I used the hot water cupboard - and put ear plugs in to drown out the complaints.
A good range of wet and dry is really important as is brasso. But Craig Arfman (RIP) also used McGegors wax from the states. I guess any wax would do.
Trying to sand sticky heads is a pain. Put them aside and wait til harden properly.
Good luck
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Posted By: dustin
Date Posted: 18 Sep 2021 at 10:20am
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Hey all,
Been a while since I last posted, still check in every so often though.
If you are using conventional polyester/casting resin in rubber/silicone moulds, you will likely be stuck with some level of surface stickiness. Some measures can help to some extent (warming up the moulds, using mould wax, leaving the lures in a heated room/cupboard for a few weeks etc) but the lure head will always require some finishing.
The question is how best to get the sticky stuff off. I recommend scraping it off with a knife or similar before going to something like 240 grit (with large lures 180). If you are finishing them on a lathe you can use different grades of files, but you'll need to clean them regularly with a wire brush or something similar as they will clog up.
NB. this is why using rubber moulds results in a lure that is almost always smaller than the original, and therefore not an exact copy. Between the shrinkage of the resin as it cures, and what you take off during the sanding/polishing process, you can lose a fair amount of material. Bear in mind the original lure, if made from polyester resin, has also shrunk and had some material taken off too. In an ideal world you'd shrink some thick-ish walled tubing over the original lure head to compensate for this.
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Posted By: TM.
Date Posted: 22 Sep 2021 at 6:56pm
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I haven’t made lures for a few years now but I certainly found with standard epoxy resin the heads came out sticky…. Apparently there are urethane resins out there that come out clean and don’t require polishing but I don’t know what they are. For the sticky epoxy I found that oven cleaner was good for removing the sticky layer before sanding and polishing with brasso…..
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Posted By: smudge
Date Posted: 22 Sep 2021 at 8:47pm
dustin wrote:
Hey all,
Been a while since I last posted, still check in every so often though.
If you are using conventional polyester/casting resin in rubber/silicone moulds, you will likely be stuck with some level of surface stickiness. Some measures can help to some extent (warming up the moulds, using mould wax, leaving the lures in a heated room/cupboard for a few weeks etc) but the lure head will always require some finishing.
The question is how best to get the sticky stuff off. I recommend scraping it off with a knife or similar before going to something like 240 grit (with large lures 180). If you are finishing them on a lathe you can use different grades of files, but you'll need to clean them regularly with a wire brush or something similar as they will clog up.
NB. this is why using rubber moulds results in a lure that is almost always smaller than the original, and therefore not an exact copy. Between the shrinkage of the resin as it cures, and what you take off during the sanding/polishing process, you can lose a fair amount of material. Bear in mind the original lure, if made from polyester resin, has also shrunk and had some material taken off too. In an ideal world you'd shrink some thick-ish walled tubing over the original lure head to compensate for this. |
Wow! Welcome back Dustin.
------------- Best gurnard fisherman in my street
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Posted By: shaneg
Date Posted: 22 Sep 2021 at 9:34pm
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Yeah be good to have Dustin contributing again, game site could do with reinvigoration. Used to be hot conversation almost every night about best lure and everything to do with gamefishing, and Dustin was one best contributors. I learnt a fair bit off others, and was very entertaining. Made few friends as well, Mr Krow was one.
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